The hottest intelligent manufacturing enables Guan

Intelligent manufacturing enables Guangzhou's manufacturing industry to upgrade into the fast lane

Abstract: in the past year, Guangzhou has intensively issued and implemented nine important policy plans, including the "made in Guangzhou 2025" strategic plan and the "13th five year plan" for advanced manufacturing industry, and accelerated the formulation of seven policy documents, including the development of new generation information technology, artificial intelligence, biomedicine, interconnection, integrated circuit industry, to promote the intelligent manufacturing upgrading of various industries

2017 is the first year for Guangzhou to fully implement the strategy of "building a strong city by manufacturing" and build a pilot demonstration city of "made in China 2025". In the past year, Guangzhou has intensively issued and implemented nine important policy plans, including the "made in Guangzhou 2025" strategic plan and the "13th five year plan" for advanced manufacturing industry, and accelerated the formulation of seven policy documents, including the development of new generation information technology, artificial intelligence, biomedicine, interconnection, integrated circuit industry, to promote the upgrading of Intelligent Manufacturing in various industries

Xiang Xiaomei, director and researcher of the Institute of industrial economics of the Guangdong Academy of Social Sciences, pointed out: "intelligent manufacturing is a new direction led by this round of industrial revolution, and Guangdong is also exploring the direction of modernization, intellectualization and internationalization. For enterprises, intelligent manufacturing can reduce costs, improve quality and brand image, and the level of intelligent manufacturing also represents the role of enterprises in the process of modernization."

in recent days, he has visited seven enterprises, including Jinyu inspection, Yihang, Zhujiang Beer, Thomson Beijian, Xincheng biology, Kangchen pharmaceutical, and Libai group, trying to understand the joys and sorrows of Guangzhou Zhizao's upgrading path

manufacturing upgrading results are beginning to show

huge robot hands are waving back and forth, handling and stacking the detergent that has been loaded with clamping force, which increases the box. This is a scene of the production workshop of Libai group in Panyu factory, Guangzhou. Looking through the protective glass, there are almost no people on the first floor outside the workshop

in the past two years, the gradual maturity of robot technology has attracted many manufacturing enterprises to gradually introduce more intelligent equipment. Workers who used to prefer manual labor have begun to change into skilled workers who can operate, even maintain and preliminarily repair machinery

this upsurge has also swept Guangzhou, and we learned that the intelligent application of Libai group has penetrated into the back end of production and operation, such as filling, stacking, three-dimensional warehouse and other links. Feng Weihao, deputy general manager of Guangzhou Libai (Panyu) Co., Ltd., recalled that when he first came to the factory, the filling line needed 24 workers. "24 people do 24-hour production. Now the machine can be done in an hour. The degree of substitution can be imagined. If it is done by people, it will be a relatively large labor input."

similar scenes also appeared in Nansha workshop of Zhujiang Beer. During the visit, it was found that in the process of product brewing, filling, packaging and logistics distribution, a large number of manual operations in the past have been replaced by intelligent equipment

also in this workshop, we saw the first fully automatic three-dimensional warehouse in China's beer industry. This warehouse was the first in the industry to implement pallet standardization and transportation with plates, realizing the standardization and intelligent transformation of the traditional logistics mode, and improving the efficiency and service level of the whole logistics operation from the aspects of supply, production, sales and traceability

Luo Zhijun, deputy general manager of Guangzhou Zhujiang Beer Co., Ltd., said that Nansha Zhujiang Beer reduced the time from 4 hours to 15 minutes from ordering to delivery

unlike Libai and Zhujiang Beer, Jinyu inspection takes the path of service-oriented manufacturing. With the promotion of manufacturing upgrading, the Medical Laboratory of its general inspection project no longer needs to manually process samples, sort reagents, etc., realize the full automation of the detection process, and equip each sample with a traceable code

yushihui, chief scientist of Jinyu inspection, told: "our automation upgrading is promoted year by year, and we invest a lot of cost every year. In addition, our logistics cold chain distributed nationwide has realized the controllable and efficient service output of the whole process."

in fact, LiBai, Zhujiang Beer and Jinyu inspection are only the epitome of Guangzhou's manufacturing upgrading. The daily chemical, food and beverage and pharmaceutical industries to which they belong are a major cornerstone of Guangzhou's overweight manufacturing industry, the "Millennium Business Capital"

according to the data, by 2016, the manufacturing industry in Guangzhou had covered all 30 major industries in the country, forming a relatively complete manufacturing system, achieving a total industrial output value of 1955.6 billion yuan and an industrial added value of 487.8 billion yuan above designated size. Among them, the added value of advanced manufacturing industry is 266.3 billion yuan, accounting for 54.6% of the added value of industries above designated size. Over 10 billion level industries include shipbuilding, metallurgy, textile and clothing, food and beverage, tobacco, and the external diameter is Φ There are as many as 21 right angle fasteners, rotary fasteners and medicine for 48.3mm steel pipe scaffolds (excluding more than 100 billion)

innovation driven transformation of intelligent manufacturing

the foundation is still not solid enough, and independent innovation is the source power to realize intelligent manufacturing. Guangzhou has made remarkable achievements in independent innovation. Yihang independently developed the world's first passenger carrying unmanned aircraft, which is a bright mark on the report card

I visited Yihang and learned that its 184 manned aircraft, which cut into low air short distance daily transportation, will be further tested in Dubai in the future. Behind this, the industry application of unmanned aerial vehicles ushered in a small explosion this year, and the performance and industry depth of unmanned aerial vehicles are improving

take Yihang as an example. At present, its business is mainly divided into three parts, including ghostdrone consumer intelligent UAV, Eagle Falcon industry application UAV, and 184 self piloting manned aircraft. Zhang Hong, vice president of Yihang intelligent company, told that Yihang was discussing cooperation with relevant departments such as public security, water conservancy, environmental protection and electric power, and its goal this year was to deepen its application in the industry

if Yihang is a new talent in Guangzhou's innovative and intelligent manufacturing, the independent innovation of established leading enterprises will inject new vitality into the upgrading of Guangzhou's manufacturing industry

among them, Zhujiang Beer's choice is to make intellectual efforts and cross-border cultural tourism. Luo Zhijun said: "although China is a big beer consumer, the foundation of beer culture is not deep, and the industry must be rooted in culture in order to achieve sustainable development."

Libai Group believes that core technology research and development based on accurate insight into consumer needs and the application of new raw materials to meet the needs of sustainable development are the most important tools for transformation. Xu Xiaodong, vice president and chief spokesman of Libai group, said, "washing products are a traditional manufacturing industry. The main measure for our transformation and upgrading is research and development. Only continuous research and development can develop more differentiated products."

for many pharmaceutical enterprises, R & D and innovation have always been unavoidable topics. For example, Jinyu inspection in the field of medical services is planning to be listed on the market and integrating the upstream and downstream through "inspection +" on the one hand. Its founder liangyaoming said to him, "we want to be an in vitro diagnosis industry innovation center. In the second half of the year, there will be projects that will continue to be implemented. We hope to introduce, digest and absorb international technology and realize localization in the future."

Xincheng biology, a medical device enterprise, is tackling high-value medical consumables, including intraocular lenses, cardiovascular stents, internal fixation systems, biosensors, and filled prostheses. Zeng Chenguang, its founder and general manager, showed that the absorbable bone nail it was developing was different from the traditional bone nail made of stainless steel or nickel titanium alloy. Its material was polymer, which could be absorbed and metabolized into lactic acid by the human body within two years, and finally decomposed into carbon dioxide, eliminating the need for secondary surgery

Thomson Beijian has the first "Transparent Factory" in the domestic health food industry. Leng Detian, director of Thomson Beijian public affairs center, introduced that the factory is one of the world's advanced dietary supplement production bases with strict quality control, and was completed in June 2012, taking the lead in opening it to all walks of life in the industry

Kangchen pharmaceutical, which made its fortune by Chinese patent medicine for kidney disease, has set the development goal of building the flagship of Nephrology and the "1+6" product pattern, and it has invested a lot of money in research, while the strain continues to increase.) the control situation introduced by the national standard is that the new diabetes nephropathy drug and lanthanum carbonate, which are developed under constant strain control, are expected to be listed before 2020. In addition, the CT contrast agent iodomepramine injection has completed the research on prescription technology and quality standards, Iodophor injection is also waiting in line at the National Drug Evaluation Center. In October this year, the B-ultrasound image production line of Kangchen pharmaceutical will be "turnkey", which means that its R & D and innovation in the image field has ushered in a bumper harvest

Li Qian, executive director and President of Kangchen Pharmaceutical Group, said, "20 years ago, our products filled the gap in the domestic market for Chinese patent medicines for chronic kidney disease and MRI contrast agents. Next, we will continue to develop and introduce more high-tech, high-quality and efficient drugs."

many bottlenecks need to be broken

although the foundation is solid and innovation is frequent, the road of upgrading Guangzhou's manufacturing industry is still full of thorns

first of all, there is overcapacity, which is evidenced by the continuous contraction of the beer market. As the world's largest beer consumer, China's beer market has encountered a bottleneck of contraction in recent years. Luo Zhijun pointed out that the decline in beer production is not unrelated to the adjustment of industry structure and the upgrading of market consumption

Leng Detian also revealed: "many health care products enterprises will choose low-cost raw material suppliers, or set up factories in third world countries."

this is also a difficult problem that the whole Guangdong Province cannot get around. The 13th five year plan for the development of advanced manufacturing industry in Guangdong Province points out that the main problems existing in the development of advanced manufacturing industry in Guangdong include less core technology, low industrial level, imperfect industrial chain, "tighter constraints on resource and environmental factors, rising comprehensive costs of enterprises, overcapacity in some industries, and increasing international and domestic competition."

Liang Yaoming sighed: "the lack of professional talents has always been a problem. Now we cooperate with colleges and universities to cultivate talents, and we also recruit talents overseas." In the Guangzhou headquarters Laboratory of Jinyu testing, it was noted that although the basic general testing projects such as urine test and blood test have been automated, special testing projects such as clinical genome testing center and liquid chromatography-mass spectrometry laboratory still need professionals to analyze and interpret reports

Luo Zhijun also said: "China's beer has entered the circulation stage more relying on bar culture. Take refined beer for example, refined beer pays attention to personalization and the shaping of personal brands. At present, there is no unified standard in the country, and there is a gap in the talent of brewers."

the solution given by Guangzhou at the end of March this year is to implement the "IAB" plan, that is, to develop a new generation of strategic emerging industries such as information technology, artificial intelligence, biotechnology, and create several 100 billion level industrial clusters to promote the concentration of high-end elements such as talent, technology, capital, etc. through technological industry innovation and supply side reform

in contrast, policy constraints often cross urban boundaries

practitioners of new drug research and development feel deeply about this. Problems such as long approval cycle of new drugs and large number of drugs to be approved have existed for many years. Kangchen pharmaceutical chose to apply for CFDA and FDA at the same time. Li Qian told: "China has accumulated a lot of unapproved new drugs over the years, and it will take a long time to wait according to the queue time. This year, CFDA reacted very quickly to our new drugs, almost the United States gave us feedback, and China also gave feedback, so it depends on which side of the approval is fast."

for the UAV industry, the further popularization faces the regulatory threshold in all countries. Zhang Hongxiang said that domestic